Balancing Aesthetics and Engineering: Highlights from Eurobike 2025
Couldn’t make it to Eurobike 2025? In this recap, we share our perspective on what set this year’s show apart, the key topics everyone was talking about, and the technical details behind our new 3D printed titanium road frame. We also highlight the honest feedback and collaborative spirit we experienced with partners old and new. Read on for a detailed, firsthand look at Eurobike 2025 from the ORA Engineering team.
Eurobike 2025: A New Stage, A New Energy
This year’s Eurobike in Frankfurt felt bigger and busier than ever. For the first time, ORA Engineering made a strategic move to the supplier area—a change that brought a wave of new visitors and deeper technical conversations to our booth. The response was fantastic, with many industry friends and new faces stopping by to check out our hands-on demo kits and, of course, our latest 3D printed titanium road frame.
Compared to the 3D printed component hypes for the past recent years, it was clear that the industry is looking for products that strike a true balance between visual appeal and engineering excellence. We enjoyed seeing so much enthusiasm for design details, manufacturing processes, and the future of titanium bikes.
Introducing Our New 3D Printed Road Frame and Fork
Our new 3D printed titanium road frame and fork took center stage at the booth this year. Designed as a platform for future ODM samples and custom projects, this frame is all about harmonizing aesthetics and engineering.
We started by integrating five 3D printed titanium components—head tube, bottom bracket, seat tube sleeve, and both dropouts—right into the frame structure. This approach gives us more freedom to shape details and optimize strength where it matters most. The main tubes are formed from our proprietary shaped titanium, and each weld is carefully hand-finished for a seamless look, almost as if the frame were shaped from a single piece.
One detail that caught a lot of attention was the hidden seat clamp mechanism. It’s fully concealed inside the seat tube, keeping the frame lines clean and uninterrupted. The result? A visually unified system that doesn’t compromise on performance. The M-size frame weighs in at just 1430g, and the 3D printed fork comes in at 550g—both engineered for strength, stiffness, and a refined ride feel.
Another highlight here is our 3D printed titanium fork. Both the fork crown and dropouts are produced using metal 3D printing, enabling us to solve integration challenges in these structurally complex areas and expand design possibilities. The optimized fork design reduces weight from the traditional 700g to just 550g (uncut), without sacrificing strength or stability. Its smooth transitions and consistent lines echo the frame’s aesthetics, creating a cohesive, streamlined look where every component feels like part of a single, unified system.
Openness in Partnership: Building on Trust and Shared Solutions
This year’s Eurobike was especially meaningful for us, as our founder Jim Hsu joined the trip for the first time in 20 years. Many longtime friends stopped by the booth just to reconnect with Jim, making for some memorable reunions and honest conversations.
Before the show, we visited our longtime partner Falkenjagd for a factory meetup. Over beers with their family, we discussed industry trends, exchanged development ideas, and reviewed the latest 3D printed frame concepts together—sharing open feedback in a relaxed, collaborative setting.
Throughout the event, we also caught up with friends from Commencal, Starling, Upgrade, and Ciclo Promo Components. These meetings are where ideas become solutions, and we’re grateful for the trust and openness that define these partnerships. At ORA, transparency and shared goals are at the heart of every collaboration.
Looking Ahead: Where Design and Engineering Meet
Reflecting on Eurobike 2025, we’re excited to keep pushing the boundaries of design and engineering—always with openness and a focus on real-world solutions. If you’d like to experience ORA-made quality firsthand, check out our partners page to find local brands we collaborate with around the world. And as always, if you missed us at the show or want to learn more about any of our products, don’t hesitate to reach out. Thank you for being part of the ORA community—stay tuned for more updates, technical insights, and stories from our team.